Custom Cable Assemblies and Wire Harness Manufacturing

Precision-engineered cable assemblies and wire harnesses for medical devices, electronics, and industrial applications.

Electronic connectivity is critical to device performance and reliability. Kingstec specializes in custom cable assemblies and wire harness manufacturing, including overmolded cable assemblies with connectors encapsulated in PVC. Our wire harness manufacturing capabilities include stay bands, molded strain reliefs, and custom labelling to ensure your cable assemblies deliver optimal performance and durability in demanding applications.

See how Kingstec's custom cable assembly and wire harness manufacturing process delivers precision connectivity solutions for your applications.

Custom cable assembly design and manufacturing

Wire harness assembly with overmolded connectors

Medical cable assemblies for healthcare equipment

Overmolded cable assemblies with strain relief

Custom wire harness solutions for complex applications

Ready to Discuss Your Cable Assembly Needs

Industries We Serve with Custom Cable Assemblies

Medical device manufacturing

Patient monitoring and ECG cables, specialised neuromodulation/bioelectric medicine accessories and medical equipment harnesses

Electronics and telecommunications

Data cables, power assemblies, and communication device connectivity

Industrial equipment

Control system harnesses, sensor cables, and automation connectivity

Performance Automotive

ECU harness, diagnostic cables, aftermarket electronic assemblies, and OBD II cables

Key Advantages of Custom Cable Assemblies and Wire Harnesses

Enhanced protection: Encapsulate circuit boards in your cable assemblies to protect from weather and prevent tampering—a specialty Kingstec has perfected over 20+ years.

Brand integration: Incorporate custom logos into connector bodies for easy product identification and professional branding.

Heat and abrasion resistance: Wire harness designs with multiple terminations benefit from specialized labeling and sheathing for enhanced durability.

Cost-effective tooling: Small overmolds minimize tooling investment while accessing our range of vertical injection molding machines.

Custom cable assemblies and wire harnesses

Custom Cable Assembly & Wire Harness Capabilities

Custom overmolded connectors and strain relief systems

Medical cable assemblies for healthcare applications

Healthcare equipment cables: Patient monitoring, power, coaxial, ECG, and fiber optic cables

Complex high termination count wire harnesses

Expert overmolding of PCBAs and PCB-based multi-split cable junctions

Cost-effective tooling for custom overmolded connectors

Custom branding and labeling specialists

Custom cable extrusion capabilities

Lifetime warranty and service on tooling

Quality Testing & Manufacturing Infrastructure

Hi-pot testers for electrical safety verification

Continuity and insulation resistance testing

Salt spray environmental testing

Comprehensive force testing: pull, insertion, rotation, and extraction

Durability testing: rotation, bending, and vibration

ROHS/REACH compliance certification

Hundreds of vertical overmolding machines available

Custom fixturing and full mechanical/electrical testing capabilities

Want detailed specifications and technical information about our cable assembly capabilities?

Download Kingstec’s Cable Assembly Capabilities Sheet

Custom Cable Assembly & Wire Harness Gallery

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custom cables and wire harnesses assemblies

Ready to Discuss Your Cable Assembly Needs?

From medical device cable assemblies to complex wire harness manufacturing, Kingstec connects you with world-class manufacturers capable of delivering precision-engineered connectivity solutions. Our custom cable assembly expertise ensures your products meet the highest performance and reliability standards.

Fill out the form to get started.

Explore Additional Manufacturing Services and Solutions

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