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Navigating US Tariffs: Strategic Manufacturing Alternatives

February 14, 2025

While the US has paused tariffs on Canada and Mexico (for now), they remain in place for China, creating significant challenges for manufacturers. The impact can be substantial: a survey by Canadian Manufacturers & Exporters (CME) reveals that nearly nine in ten Canadian manufacturers would face significant or very severe impacts on their business if the U.S. imposes tariffs on Canadian imports. 

While many companies are absorbing costs or making reactive changes, industry leaders are turning these challenges into opportunities for strategic transformation.

In this article, we’ll take a closer look at practical strategies for manufacturers to adapt and thrive in today's complex trade environment, focusing on proven approaches that balance cost management with long-term resilience.

Manufacturing Alternatives: Evaluating Options Beyond China

With the volatility in today's trade environment, many manufacturers are realizing they may no longer be able to rely on a single-country manufacturing strategy. The most proactive are already exploring manufacturing locations and partnerships to build resilience against trade policy shifts and rising costs.

While China remains the world's factory floor, additional tariffs and increasing costs have fundamentally changed the equation. Many of our clients are discovering that other Asian manufacturing hubs can now offer compelling alternatives. Let's examine two regions that have emerged as viable alternatives:

Vietnam Manufacturing Guide: Opportunities and Challenges

Vietnam has emerged as a compelling alternative, though the decision to manufacture there requires careful consideration.

Advantages to manufacturing in Vietnam:

  • Competitive total costs that become significantly more favorable when factoring in China's tariffs
  • Rapidly expanding technical capabilities, with Chinese engineers and manufacturing experts actively transferring knowledge to build Vietnam's manufacturing expertise
  • Currently favorable trade conditions with less tariff scrutiny
  • Projected manufacturing sector growth of 6.6% in 2023

Challenges:

The key to success in Vietnam may lie in a hybrid approach. By combining partial production in China with final assembly in Vietnam, manufacturers can meet "Made in Vietnam" requirements while maintaining cost efficiency. This strategy, while more complex than single-country production, may reduce costs compared to facing full tariffs on Chinese production.

Taiwan Manufacturing Overview: Benefits and Considerations

While Taiwan has been at the forefront of manufacturing for decades, new tariffs on Chinese production make it an increasingly attractive alternative.

Advantages to manufacturing in Taiwan:

  • Established manufacturing ecosystem with high technical expertise
  • Strong quality standards and rigorous quality control procedures
  • Rich research and development resources

Challenges:

  • Higher costs, with an approximately 20% premium compared to traditional Chinese costs
  • More expensive labor costs than other emerging manufacturing nations
  • Reliance on Chinese supply chains can impact "Made in Taiwan" designation, as high Chinese content may affect country of origin requirements

Strategic Component Analysis for Manufacturing Decisions

When manufacturers consider relocating production to avoid tariffs, they often think about moving their entire operation. However, this all-or-nothing approach isn't always necessary or cost-effective. By breaking down your products into individual components, you can make more strategic decisions about what to move and where—you might also find that some are better kept at their current location.

To start, examine your product's components, asking key questions about each category:

For plastic injection-molded parts:

  • Do you have the tooling to manufacture these parts in a new location?
  • Are there qualified manufacturers in your target region?
  • Can you source the required materials locally?
  • What are the quality control requirements for these components?

For electronic assemblies:

  • Could partial assembly be done in one location and final assembly in another?
  • Which regions have the necessary supply chains for your components?
  • What are the logistics costs of shipping partially assembled products?
  • How will this affect your quality assurance process?

For raw materials and basic components:

  • Which materials must be imported versus sourced locally?
  • What are the minimum local content requirements for your target market?
  • How will shipping costs affect your overall expenses?
  • Can you maintain quality standards with local materials?

Supply Chain Optimization in High-Tariff Markets

While tariffs create immediate cost pressures, they also present an opportunity to build a more resilient supply chain. In fact, forward-thinking manufacturers are taking the opportunity to develop supply chain strategies that can adapt to future trade policy shifts. 

The goal isn't just reducing costs—it's creating an agile supply chain that maintains efficiency and quality even as trade policies change. As you explore manufacturing alternatives, consider these key questions:

Assessing production locations

  • What are the established industries and specialties in each potential location?
  • How developed are the supply chains for your specific components?
  • What infrastructure challenges might affect production or shipping?
  • Are there seasonal or regional factors that could impact reliability?

Managing production transitions

  • What are the real costs of shipping components between countries?
  • Could you ship pre-assembled kits from existing suppliers?
  • How will longer lead times affect your inventory requirements?
  • What documentation do you need to meet local content rules?

Preparing for future changes

  • Could you maintain relationships with suppliers in multiple countries?
  • How quickly could you shift production if trade policies change?
  • What backup suppliers or locations could you develop?
  • How will you maintain quality across different locations?

Work with a Manufacturing Partner

As tariffs reshape global trade, manufacturers need expert guidance to adapt their operations effectively. While these challenges are significant, partnering with an experienced manufacturing consultant can help you navigate them and uncover new opportunities.

Working with Kingstec, for example, provides several key advantages:

  • Deep understanding of manufacturing capabilities and customs requirements in China, Vietnam, Taiwan, and other Asian markets
  • Experience with tariff structures and available exemptions
  • World-class manufacturing and supply chain partners for cost-effective processes
  • Streamlined operations through our dedicated logistics team
  • Quality assurance through best-in-class testing standards and protocols
  • Expertise across multiple component types, from PCBAs to plastic injection molding
  • End-to-end support from initial assessment through ongoing production

Ready to explore your options? Contact Kingstec today to discuss how we can help you optimize your manufacturing strategy.

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